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Finishing

Composite layup with 3D printed parts

Use a printed part as the mould, or reinforce a printed part with glass or carbon fibre laid up over it.

  • Stiffness for weight
  • Impact toughness
  • Material cost
Printed mouldFibre plies + resinSealer + release agentDemould after curePrinted part is the tool. The laminate takes the cavity shape.LAMINATE, SECTION VIEW, NOT TO SCALECarbon fibreTITLECOMPOSITE LAYUPHP3D-CMP-001SCHEMATIC, QUALITATIVESCALE NTSSHEET 1 OF 1

Layup process

  1. 1Print the mould
  2. 2Seal the surface
  3. 3Apply release agent
  4. 4Lay up fibre and resin
  5. 5Cure and demould

Layup specification

UseLayup tooling, one-off to low volume
Mould materialMust survive the resin cure temperature
SurfaceSealed and polished; it transfers to the part
Watch forLayer lines print through unless sealed

Composite layup examples

  • Carbon componentsPorsche Motorsport
  • Racing seatF1 World Powerboat Championship (F1H2O)
  • America's Cup foiling catamaran
    America's Cup
    Carbon composite componentsAmerica's Cup

Composite layup FAQ

What is the difference between the two modes?

In mould mode the printed part is the tool and the laminate takes its shape. In reinforced mode the laminate is laid over the printed part and stays on it.

Carbon or glass fibre?

Carbon gives more stiffness for its weight and costs more. Glass is cheaper and tougher, and insulates electrically.

Does the mould survive the resin cure?

It must. Tell us the resin system and cure temperature so we can choose a suitable material.

Related guides

Process pages: FDM 3D printing, SLA 3D printing, SLS 3D printing. Material data: 3D printing materials.

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