48-hour package for a London start-up
Manufacture, post-processing, painting, assembly and packaging in 48 hours; manufacturing time cut from 8 days to 24 hours across several machines.
Company news
Major company milestones, then recent projects from our social channels. Technical guidance is on the engineering blog.
Key news
- Bristol
New Bristol facility
Our engineering and R&D base in Bristol.
- March · Architecture
World's first 3D-printed church dome
The dome of the Church of St John of Rila at the Bulgarian Embassy, South Kensington, London: 434 sections, about 35,000 print hours and more than 5,000 components.
Read more
- Devon
Devon production site opens
Our main production site and principal factory for large-scale production.
Recent projects
Posts from our LinkedIn and Instagram, newest first.
2025
Recyclable carbon fibre turbine unit
Recyclable turbine unit in chopped-strand carbon fibre reinforced polymer for a European customer.
Custom resin for the Love Lamp
Five resin pieces for a London art studio's Love Lamp, using a custom resin developed for light transmission and colour.
Yacht louvres in carbon-fibre nylon
Large slatted louvres for a luxury yacht, each split into six parts, cutting production time by 90%; shipped overnight to California.
Carbon fibre vehicle interior parts
Carbon fibre interior components for end use in high-performance vehicles.
Welded XL parts for agriculture
Four printed sections polymer-welded into each XL part to tight tolerances for a US agriculture client.
Paint masks for a US automotive plant
XL high-temperature components for automated paint spraying at a large US automotive manufacturer, shipped overnight over 5,500 miles.
Motorsport oil sumps with cooling geometry
Power-unit oil sumps for a New Zealand motorsport firm, with geometry that improves oil cooling, on large-format high-temperature machines.
1,000+ circuit board mounts
More than 1,000 components for circuit board mounting shipped to a UK customer.
5,700 parts in 14 days
5,700 parts delivered in a 14-day lead time for a Swiss engineering company.
Battery storage parts for solar
Custom components for a photovoltaic battery storage system for a Swiss client, delivered on a short lead time.
Lotus GT4 intake and fluid ducts
Air intake and fluid ducts in chopped carbon-fibre nylon, resistant to isopropyl alcohol, made on short lead times for track testing.
Mounting reinforcements for biomedical use
FDM mounting reinforcements to tight tolerances for a US biomedical engineering company, shipped to the US.
Printed injection-moulding tool
Several components combined into one large injection-moulding tool made by additive manufacturing.
Carbon fibre clamp for a power unit
Chopped strand carbon fibre clamp for a UK motorsport manufacturer's power unit, in development since November.
Second batch of magnet cases
Second batch of custom magnet cases with threaded inserts for a UK defence customer.
Carbon fibre race seat part
Single large-format part for a Malta-based client on the World Series Powerboat circuit, ready for carbon layup and shipped internationally.
Fifth batch of electronics enclosures
Fifth production batch of end-use components for a UK electronics company, with threaded inserts for PCB mounting and no tooling delay.
Finalist, Global StartUp of the Year
Shortlisted as a finalist for Global StartUp of the Year at the UK StartUp Awards (South West StartUp Awards 2025).
Church project: design and build
Pro Construction shared the design and build of the church project that includes the world's first 3D-printed church dome.
World's first 3D-printed church dome
434 sections, 35,000 print hours and more than 5,000 components for the dome of the Church of St John of Rila at the Bulgarian Embassy, London.
Soft robotic grips for biomedical robotics
SLA soft grips with integrated bellows, actuated by compressed air, for a biomedical robotics customer in the UAE.
SLA splines in Flexible 80A
SLA splines in Flexible 80A resin shipped to a biomedical engineering customer in Switzerland.
Carbon fibre injector manifolds
Carbon fibre injector manifolds for a motorsport customer: lightweight and heat resistant.
Dome project: second delivery complete
Second delivery of printed dome segments for the Bulgarian Embassy church in London, two weeks before the opening ceremony.
2024
500+ battery casing parts for Magtec
More than 500 components for electric truck battery casings for Magtec (UK), the third project together.
Animatronic skull in ABS
FDM ABS animatronic skull for a Buckinghamshire customer, built over nine months and finished with sanding, primer and copper paint.
Hollow pipes without internal support
Hollow PLA pipes for a Silverstone customer, functional and sealing without internal supports, the largest over 600 mm.
Church of St John of Rila scale model
Scale model of the Church of St John of Rila for the Bulgarian Ambassador in London, adapted from architectural CAD.
Sponsoring Morpheus Racing F1 in Schools
Support for Morpheus Racing, an F1 in Schools team from St Paul's Girls' School, with aerofoil iterations on a 24-hour turnaround.
Royal Academy of Arts sculpture
A sculpture over 2 m tall printed in PLA by FDM for a Royal Academy of Arts submission, finished by the artist with rust-effect paint.
600 parts over a weekend
600 parts with about 35 days of cumulative print time, produced across more than 10 machines and collected by courier at 9am on Monday.
Prototype parts for classic car electrification
Prototype parts for a Silverstone company that converts classic cars, including Rolls-Royce, Aston Martin and Bentley, to electric drive.
2,000 SLA parts in days
A batch of 2,000 SLA parts manufactured in February 2024 and delivered within days.
400 flexible TPU components
400 FDM TPU components shipped to a UK client, from more than 3,000 cumulative print hours.
Brompton Bicycles prototype pedals
Transparent-resin SLA prototype pedals for Brompton Bicycles, printed to ±35 µm laser accuracy with a 1.5 µm Ra surface finish.
2023 year update
484 orders fulfilled in 2023, a 135% increase, to customers in 12 countries with a 48-hour average turnaround.
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