Skip to content

Materials

3D printing materials

3D printing materials for FDM, SLA, SLS and PolyJet: engineering thermoplastics, resins and nylon. Filter by process, heat resistance, flexibility and cost, and tick up to three materials to compare. Ratings are typical values. An engineer supplies datasheets and batch certificates on request.

FDM printed components in a range of engineering thermoplastics
FDM parts in engineering thermoplastics
Process
27 of 27 materials

FDM materials

Prototypes, jigs, fixtures and functional parts. The only process above 350 mm.

Build volume: Up to 1000 × 1000 × 1000 mmEnquire about larger projects: we may be able to accommodate them. We also offer technologies beyond the four processes listed. · Tolerance: ±0.5% (min ±0.3 mm) · Lead time: From 1 calendar day

FDM 3D printing service
MaterialBest forCostCompare
PLA printed partPLAPolylactic acidForm-fit models, visual prototypes, quick iterations
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Softens above about 55 to 60 °C. Suits indoor models.

£££££Standard
PETG printed partPETGGlycol-modified polyesterGeneral-purpose functional parts, chemical contact
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Moderate heat limit.

£££££Standard
ABS printed partABSAcrylonitrile butadiene styreneImpact-loaded parts, anything you sand, glue or paint
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Best on small to mid-size parts. Layer lines show.

£££££Standard
ASA printed partASAAcrylonitrile styrene acrylateOutdoor end-use parts, UV exposure, around 100 °C
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Matte finish. Layer lines show.

£££££Standard
TPU printed partTPUThermoplastic polyurethane, 95ASeals, grips, bumpers, anything that must flex
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Soft and elastic. Prints at moderate detail.

£££££Standard
Nylon printed partNylonPolyamide (PA12)Wear parts, moving parts, strong parts with some flex
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Keep dry before printing. Best on small to mid-size parts. Matte, grainy surface.

£££££Standard
Fire-resistant PETGFlame-retardant polyesterElectrical housings and enclosures
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Priced above PETG. Available in selected colours.

£££££Standard
Carbon-fibre PETG printed partCarbon-fibre PETGCarbon-filled polyesterStiff, light structural parts, brackets, frames
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Stiffest FDM option. Black finish.

£££££Standard
Metal-filled PLAMetal-filled polylactic acidDisplay pieces that need metal look and weight
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Matte metallic look. Suits display parts.

£££££On request
Wood-filled PLAWood-filled polylactic acidDisplay pieces and models that you will sand or stain
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Matte wood look. Suits display parts.

£££££On request
Magnetic PLAIron-filled polylactic acidParts that magnets attract, display and demonstration pieces
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Weak magnetic response. Keep dry.

£££££On request
ESD PETGStatic-dissipative polyesterElectronics handling, fixtures near sensitive components
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Black finish. Priced above standard grades.

£££££On request
Biocompatible PLASkin-contact PLA gradesSkin-contact models and fixtures. Grade confirmed per job.
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Grade confirmed per job. Suits models and fixtures.

£££££On request
More FDM materials available. We can source most grades not listed here. Request a material

Industrial FDM materials

Load-bearing and heat-exposed parts in carbon-filled nylon, production ABS and ULTEM.

Typical use: End-use, load-bearing parts · Grades: Flame-rated and high-heat grades on request · Lead time: Quoted per part

FDM 3D printing service
MaterialBest forCostCompare
Markforged Onyx printed partMarkforged OnyxCarbon-filled nylonStrong, stiff, dimensionally stable end-use parts
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Black finish. Priced above standard grades.

£££££Standard
Stratasys ABSProduction-grade ABSDimensionally stable parts with clean detail from soluble supports
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Premium grade with a longer lead time.

£££££Standard
ULTEM 9085PEI blend, flame, smoke and toxicity ratedParts that need a flame, smoke and toxicity rating, heat and chemical exposure
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Premium grade with a longer lead time.

£££££On request
ULTEM 1010PEI, highest heat resistance in FDMParts at the highest FDM temperatures, very stiff and strong parts, sterilisable grades
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Premium grade with a longer lead time.

£££££On request
More Industrial FDM materials available. We can source most grades not listed here. Request a material

SLA materials

Small parts that need fine detail and a smooth surface.

Build volume: 350 × 250 × 250 mmEnquire about larger projects: we may be able to accommodate them. We also offer technologies beyond the four processes listed. · Tolerance: ±0.5% (min ±0.1 mm) · Resolution: From 10 microns

SLA 3D printing service
MaterialBest forCostCompare
Standard resinHigh-detail photopolymerSmall parts with the finest detail and a smooth surface
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Suits indoor, ambient use.

£££££Standard
Tough resinABS-like photopolymerFunctional prototypes that resist stress and strain
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Suits indoor use. FDM nylon takes heavier impact.

£££££On request
Flexible resinElastomeric photopolymerSoft-touch parts, gaskets and seals
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Soft and elastic. Suits indoor use.

£££££Standard
Transparent resinClear photopolymerClear parts, light guides, visual flow models
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Suits indoor use.

£££££Standard
Castable resinBurn-out photopolymerPatterns for investment casting, jewellery
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Handle gently before casting.

£££££On request
Biocompatible resinSkin and mucosal contact gradesAnatomical models and guides. Grade confirmed per job.
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Grade confirmed per job.

£££££On request
More SLA materials available. We can source most grades not listed here. Request a material

SLS materials

PA12 nylon. Loose powder supports the part, so nested and interlocking geometry prints.

Build volume: 165 × 165 × 300 mmEnquire about larger projects: we may be able to accommodate them. We also offer technologies beyond the four processes listed. · Tolerance: ±0.3% (min ±0.3 mm) · Lead time: From 2 calendar days

SLS 3D printing service
MaterialBest forCostCompare
PA12 nylon printed partPA12 nylonPolyamide 12 powderHousings, clips, snap fits, ducting, complex nested parts
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Matte, slightly grainy surface. Hollow parts need powder escape holes.

£££££Standard
More SLS materials available. We can source most grades not listed here. Request a material

PolyJet materials

Rigid and flexible regions in one build. Material families quoted per part.

Layer height: 16 to 30 microns · Materials: Several in one build · Lead time: Quoted per part

PolyJet 3D printing service
MaterialBest forCostCompare
Rigid photopolymerRigid jetted resinStiff, detailed models and housings
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Suits models and housings. Confirmed per part.

£££££On request
Flexible photopolymerRubber-like jetted resinSoft grips and seals on rigid bodies
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Suits grips and seals. Confirmed per part.

£££££On request
Transparent photopolymerClear jetted resinLenses, covers, light pipes
Properties and design notes
  • Strength
  • Stiffness
  • Heat
  • Detail

Suits indoor use. Confirmed per part.

£££££On request
More PolyJet materials available. We can source most grades not listed here. Request a material

CNC machining and other processes, by quotation

An engineer quotes these processes. Materials marked On request are quoted the same way: choose Request a material when you quote, or send an RFQ.

  • CNC machining
  • Sheet metal
  • Casting
  • Surface treatment and coating
  • Assembly and kitting
  • Design for manufacture

Process specifications

ProcessToleranceBuild volumeEnquire about larger projects: we may be able to accommodate them. We also offer technologies beyond the four processes listed.Lead timeMaterials
FDM±0.5% (min ±0.3 mm)1000 × 1000 × 1000 mmFrom 1 calendar dayPLA, PETG, ABS, ASA, TPU, nylon, carbon-fibre PETG, plus industrial grades
SLA±0.5% (min ±0.1 mm)350 × 250 × 250 mmFrom 1 calendar dayStandard, tough, flexible, transparent, castable, biocompatible
SLS±0.3% (min ±0.3 mm)165 × 165 × 300 mmFrom 2 calendar daysPA12 nylon
PolyJetA few hundredths to a few tenths of a mm on small featuresQuoted per partQuoted per partRigid, flexible and transparent photopolymers, mixed in one build

Larger builds are made at our Devon production site: send the drawings for a quote.

Rules of thumb

  • PETG as the defaultOur default for general-purpose functional parts. Move to another grade when load, heat or environment demands it.
  • Match the process to the sizeFDM builds to 1000 mm, SLA to 350 mm, SLS to 300 mm.
  • Choose resin for detailSLA resolves from 10 microns, for the smoothest surfaces.
  • Choose nylon for toughnessPA12 in SLS and FDM nylon give strong, wear-resistant parts.
  • Operating environmentHeat, UV and chemical contact decide between ASA, PETG, nylon and ULTEM.

Batch and material certificates are checked against the order and available on request. Discuss regulated uses with us before ordering so we confirm the right grade.

Selection by requirement

Frequently asked questions

Which material is the best all-rounder?

PETG is our default FDM material for general-purpose parts. The best choice depends on load, temperature and environment.

Can I request a material from outside the list?

Yes. Tell an engineer what the part must survive and we advise on a grade. Availability changes, and requests are quoted per part.

Do you provide material certificates?

Batch and material certificates are checked against the order, and documentation can be provided on request.

Which materials suit medical use?

Biocompatible PLA and biocompatible SLA resin are quoted per part, with the grade confirmed for each job. Discuss regulated applications with us before ordering.

Related reading

Companies that use HenleyPrint3D

  • Rolex
  • Audi
  • CERN
  • Nissan
  • University of Cambridge
  • UKAEA
  • BBC
  • Porsche
  • Rolls-Royce
  • Red Bull Powertrains

Uploads are secure and confidential.

Related guides

Next step

Send a model and we recommend the material

An engineer confirms material, process and tolerance before anything is printed. Uploads are secure and confidential.

Companies that use HenleyPrint3D

How instant 3D printing quotes work