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Blue printed battery storage trays with rows of locating pins

Case study · Energy

FDM parts for a solar battery storage system

Custom FDM components for a photovoltaic battery storage system, made for a Swiss client and delivered on a short lead time.

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Industry
Energy
Process
FDM
Use
Photovoltaic battery storage
Customer
Swiss client
Lead time
Short

Challenge

  • Custom components for a battery storage system.
  • A short lead time.

Result

  • Custom components for photovoltaic battery storage.
  • Delivered to a Swiss client on a short lead time.

Approach

  1. 01

    Print in FDM

    Components were printed in FDM from the customer's design.

  2. 02

    Turn it round quickly

    Produced and dispatched on a short lead time.

  3. 03

    Ship to Switzerland

    Delivered to the Swiss client.

Why this process and material

Why FDM

Battery hardware is often low volume and changes as the product develops. FDM needs no tooling.

Why lead time matters

A system build waits on its slowest part. Short turnaround keeps the project moving.

Summary of the engineering approach

Battery storage hardware is often made in low volumes and changes as the product develops, so FDM, which needs no tooling, suited the job. The components were printed from the customer's design and delivered to the Swiss client on a short lead time.

Questions about this project

What were the parts for?

Custom components for a photovoltaic (solar) battery storage system, printed in FDM.

Who were they for?

A Swiss client. The parts were produced in the UK and shipped to Switzerland.

Suggested next steps

Recommendations for taking the part further. None of this is completed work.

  • Check material flammability rating against the customer's requirement.
  • Set up a repeat order once the design is frozen.